AT-207 systems are specifically designed to meet all industrial automation training concepts and principles. The stations can be used to arrange a complete line and simulate real-world applications carried out by fully automated manufacturing systems.
It is also possible to use each station as a separate unit. Students can benefit from the practical design of the system and learn professional concepts of automations in course of an enjoyable experience.
All the stations are equipped with SIEMENS S7 PLC’s, which can prepare the students to get familiar with the expertise of a world leader in industrial automation. Additionally, each station is equipped with the state of the art Human Machine Interface (HMI) units of SIEMENS with screen touch panels. The WinCC®software supplied with the system help student to learn concepts of designing HMI in real situations.
Picking the work-pieces (empty cups) form the input magazine and feeding them into the next station.
Main Technological Features:
Rotary Air Actuators
Liner Air Actuators
Vacuum Technology
Magnetic Induction Sensors
Limit Switches
Main Components:
Air Treatment Unit
Air Actuators
Electro-Actuated Air Valves
Programmable Logic Controller (PLC)
FILLING & MIXING STATION
Function:
Filling the supplied cups with two different kinds of solid granular material.
Main Technological Features:
Conveyor belt
Liner Air Actuators
Process Planning and Timing
Magnetic Induction Sensors
Capacitive Sensors
Main Components:
Air Treatment Unit
Air Actuators
Electro-Actuated Air Valves
Programmable Logic Controller (PLC)
Human Machine Interface (HMI)
CAPPING STATION
Function:
Placement of the lids on the cups.
Main Technological Features:
Rotary Indexing Table
Liner Air Actuators
Magnetic Induction Sensors
Optical Sensor
Main Components:
Air Treatment Unit
Linear and Rotary Air Actuators
Electro-Actuated Air Valves
Programmable Logic Controller (PLC)
INSPECTION & WEIGHING STATION
Function:
Weighing the filled cups and lifting them up onto an air slide to move to the next station and rejecting the cups weighing less or more than the set value.
Main Technological Features:
Rod-less Linear Air Actuators
Air-Slide
Retro-Reflective Optical Sensor
Magnetic Induction Sensors
Weight Measurement Technology
Main Components:
Air Treatment Unit
Rod-less Linear Air Actuators
Electro-Actuated Air Valves
Weight Sensor and Signal Conditioner
Programmable Logic Controller (PLC)
Human Machine Interface (HMI)
PACKING & SORTING STATION
Function:
Detecting the color or sign on the cup lids and storing the cups in the envisaged stacks.
Main Technological Features:
Belt-Conveyor Technology
Liner Air Actuators
Magnetic Induction Sensors
Optical Sensor
Capacitive Sensor
Color Sensor (Optional)
Main Components:
Air Treatment Unit
Linear Air Actuators
Electro-Actuated Air Valves
Belt-Conveyor System
Programmable Logic Controller (PLC)
Human Machine Interface (HMI)
MONITORING STATION
Function:
Monitoring the manufacturing line and enabling operators to check the status of the sensors and actuators at every station.